Superhydrophobic dopant allows polymer mesh to slowly release drugs over months rather than days

In looking for potential uses for highly water-repellent, superhydrophobic materials, scientists have mainly focused on obvious applications such as water-proof clothing and self-cleaning surfaces. But now US scientists have a new idea: using them to deliver drugs. 

It turns out that superhydrophobic materials are very good at slowly releasing drugs over extended periods of time, from weeks to months. This is because the water-repellent properties of these materials arise from their rough, rippled surfaces, which trap air between the ripples. This trapped air prevents liquids such as water from penetrating the ripples, forcing it to remain perched on top as intact droplets.

Mark Grinstaff, professor of chemistry at Boston University, realised this trapped air could also be used to control the rate of drug release. The idea is that the trapped air prevents any drug loaded onto the superhydrophobic material from escaping, until the material is immersed in a liquid such as blood. Then, as the liquid slowly soaks into the material, it gradually displaces the air and releases the drug. More hydrophobic materials, which trap the air more securely, will release the drug over longer periods of time. 


Source: © J. Am. Chem. Soc.

Doping the polymer mesh with a superhydrophobic material slowed the release of an anticancer drug four-fold

To demonstrate the potential of this technique, Grinstaff and his colleagues employed electrospinning, which uses an electrical charge to draw fibres from a liquid, to create hydrophobic meshes, just 300um thick, from polycaprolactone (PCL). By altering the concentration of a hydrophobic dopant - poly(glycerol monostearate-co-ε-caprolactone) - they could control the hydrophobicity of the mesh and load it with a drug by adding it to the electrospinning solution. 

Using an anticancer drug, Grinstaff tested the drug delivery ability of these meshes in both salt water and blood serum. In salt water, PCL lacking any hydrophobic dopant released its drug load after around 15 days, whereas PCL with 10% by weight of dopant took 70 days to release its load. PCL with 30% by weight of dopant only released 10% of its drug load after nine weeks. When exposed to cancer cells in blood serum, PCL lacking any dopant stopped killing cancer cells after 25 days, whereas PCL with 10% by weight of dopant was still killing tumour cells after 65 days. 

Grinstaff is now assessing the efficacy of these meshes in mice and trying them with other drugs. ’There are several unmet clinical needs where this time frame of delivery would be important,’ Grinstaff tells Chemistry World. ’Pain management after lung surgery and prevention of lung tumour recurrence after surgical resection.’ 

This is not the first time that superhydrophobic materials have been used for drug delivery, says Nicola Tirelli, professor of polymers and biomaterials at the University of Manchester, UK, but it is the first time that air has been used to control drug release. ’The key point is the use of air for modulating the release of the drug,’ he says. 

Jon Evans